Dragonfly Energy & Dry Electrode Battery Manufacturing — CleanTech Talk - CleanTechnica

The article highlights a CleanTech Talk podcast featuring Dr. Denis Phares, CEO of Dragonfly Energy, discussing innovations in dry electrode battery manufacturing. Dragonfly Energy’s dry electrode process offers significant advantages over traditional methods, including a 25% reduction in energy use and approximately 5% lower production costs by eliminating solvent recovery and drying steps. This approach also accelerates production speed and is easily scalable to meet future demand. In addition to cost and efficiency benefits, Dragonfly’s technology enhances sustainability by avoiding toxic solvents such as N-methyl pyrrolidone (NMP) and harmful PFAS chemicals, leading to reduced hazardous waste, lower water consumption, and a 9% reduction in carbon emissions. The process produces uniform electrode coatings that improve battery energy density, safety, and cycle life, while being compatible with various lithium-ion chemistries for next-generation battery applications. The podcast further explores comparisons with Tesla’s dry electrode manufacturing, as well as related topics like dye-sensitized solar cells,