First-time maker’s 3D-printed drone could fly 130 miles in 3 hours

Engineer Tsung Xu, a first-time maker with no formal background in aerodynamics or 3D printing, successfully designed and built a fully functional vertical takeoff and landing (VTOL) fixed-wing drone capable of flying 130 miles (209.2 km) in about 3 hours. Completed in just 90 days, Xu’s project involved designing, modeling, and 3D printing every aerodynamic surface and structural component from scratch using a consumer-grade Bambu Lab A1 desktop 3D printer. Non-printable elements such as motors, radio equipment, and electronic speed controllers were sourced separately and integrated into the system, which is powered by a high-energy-density lithium battery to maximize endurance. The drone’s VTOL capability allows it to take off and land vertically without a runway, then transition to efficient forward flight, a feature typically found in advanced military or commercial unmanned aerial systems. Xu’s achievement demonstrates how accessible technologies like desktop 3D printing and off-the-shelf components can enable