Robots pack groceries in record-time at fully automated warehouse

Ocado’s fully automated warehouse system, known as the Hive, revolutionizes online grocery fulfillment by using fleets of AI-controlled robots to pick and pack orders in record time. Operating within a massive 3D grid holding thousands of grocery items, these bots move at speeds up to 9 miles per hour, communicating with a central AI system multiple times per second to efficiently collect products. Robotic arms then pack orders using computer vision and deep learning, arranging items to maximize space and protect fragile goods. This process can complete a 50-item order in just five minutes—six times faster than traditional manual picking. The Hive’s technology integrates artificial intelligence, robotics, and automation, supported by a digital twin—a virtual replica of the warehouse—that enables Ocado to simulate operations, optimize efficiency, and plan delivery routes without disrupting real-world activity. The system’s modular design allows it to scale flexibly, accommodating various warehouse sizes and locations, while storing up to 78 percent more products than typical supermarkets. This results